The basic technological operations that are utilized include: plasma- and arc cutting, sawing, bending, welding (MIG/MAG), turning, milling, boring, coating (shot blasting and painting) and assembly.
The production area of the factory is covered by 10 cranes with 16-ton lifting capacity and 2 cranes with 5-ton lifting capacity, which ensures the smooth progress of the product from the beginning to the end of the production cycle.
Gas and plasma cutting machine OMNICUT 4500. Work area 3,500 mm × 13,000 mm; cutting thickness for plasma cutting: with a construction steel 0.5 – 40 mm; stainless steel 1.0 – 35 mm; aluminum 1.5 – 35 mm; cutting thickness with gas cutting up to 200 mm.
Band saw KS 450; band saw Bomar 460 210 DGH; maximum cross-section 450 mm × 500 mm.
Cutting of sheet metal with a guillotine. Maximum thickness of the sheet, 8 mm; width of the sheet up to 3 m.
One column hydraulic press П 6328; maximum capacity, 63 tons.
Hydraulic press ADIRA QIH-6000060 PLS, maximum capacity, 600 tons.
Hydraulic sheet bending press ИА1430АП, maximum capacity up to 100 tons, work length up to 3 m.
Rolling of cylindrical and conical billets from sheet metal.
Rolling benches with three rollers И2222Б; minimum radius of rolled billets, 240 mm; diameter of the upper roller, 280 mm; maximum thickness of the sheet, 16 mm; width of the sheet up to 2,000 mm,; drive capacity, 24.2 kWt.
Maximum diameter of components to be processed on the universal lathe, 360 mm and lengths up to 600 mm.
Universal milling machine 67К25В, with the following worktable dimensions of 600 mm × 380 mm.
Radial drill 2К522, maximum diameter of the drilled opening, 32 mm.
Modern semi-automatic welding equipment MIG/MAG for welding in a gas-flow environment, which ensures the effective melting of the feed wire.
The main portion of the welding equipment is comprised of FastMig equipment (manufactured by Kempii), with inverter technology that allows for the welding parameters to be precisely adjusted and smoothly regulated, and thereby ensures the high quality of the welds.
KEMPOWELD (manufactured by Kempii) semi-automatic welders with rectifier technology Products of stainless steel and aluminum are welded using MasterTig 3500 W (manufactured by Kempii), argon-arc welding equipment.
We also provide plasma cutting with manual Powermax 1250 machine, as well as air-arc cutting and planing.
The company’s welders are certified according to EN 287-1 requirements.
A modern shot-blasting booth creates the opportunity for high-quality cleaning of metal structures with dimensions of up to 14.5 m × 45 m × 4.5 m.
Modern paint booths where metal construction components or entire structures measuring up to 14.5 m × 4.5 m × 4.5 m can be coated with high-quality layers of lacquer and paint (including fireproof coatings).
Painted surfaces are dried in specially constructed chambers.